Color masterbatch formulation demands precise pigment ratios, consistent dispersions, and traceable batching to ensure color accuracy and compliance. With high resin volumes, dense pigments, and complex additive blends, even a small formulation deviation can result in product rework, scrap, or off-spec coloration.
Dositech systems help masterbatch producers scale efficiently without sacrificing quality. Our dosing platforms automate powder and liquid weighing with sub-gram precision, enable rapid changeovers, and integrate seamlessly into production lines from compounding to extrusion.
Manufacturers in the masterbatch sector often reduce manual rework, improve pigment consistency, and speed up batch processing times after automating with Dositech.
How Dositech Supports Masterbatch Producers
High-Precision Dosing of Pigments, Additives, Fillers
Accurate measurement of dense and fine powders, including black carbon, titanium dioxide[1], and fluorescent pigments.
Repeatability for Consistent Color & Performance
Ensure exact ratios across every batch to maintain opacity, dispersion, and polymer compatibility.
Closed Systems for Dust Control
Enclosed weighing and transfer prevent airborne pigment loss and cross-contamination.
Recipe Traceability & Material Logging
Integrated software records every batch variable for audit-ready compliance.
Modular Design for Scale Flexibility
Expand from a few pigments to dozens with scalable mono or multi-scale configurations.
Where Dositech Fits in the Process
Our systems help pigment, additive, and polymer workflows move from formula to extrusion with precision and speed:
Raw Material Inflow
Dositech Dosing
Extrusion & Heating
Extruded Masterbatch
Recommended Solutions
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Modular powder dosing system with vacuum loading and 0.01g precision. Perfect for black carbon, titanium, and additives
Dust-free operation for worker safety and pigment integrity
ATEX and ISO 9001-certified components
SCADA/ERP/MES-ready systems with full formulation recall
Frequently Asked Questions
Can Dositech systems handle high-density pigments like black carbon? Yes. Our ICON and Calibro systems offer enclosed, vacuum-assisted loading to prevent dusting and dosing errors with dense powders.
Do your systems support automatic color changeovers? Yes. With scalable modules and smart software, Dositech platforms enable faster transitions between formulas and materials.
Are your systems safe for ATEX environments? Absolutely. Our dosing hardware includes ATEX-certified options and features grounded for electrostatic safety.
How do you ensure batch-to-batch color consistency? Our systems deliver sub-gram accuracy and software-driven recipe locking, ensuring pigment ratios remain exact across every run.
Can we integrate Dositech with our existing extrusion or SCADA system? Yes. All equipment is SCADA-, ERP-, and MES-ready with full digital I/O and recipe control.
Mini Glossary
Titanium Dioxide: A common white pigment used to provide opacity and brightness in masterbatch compounds.
Let’s Improve Your Color Accuracy and Throughput